500MW Full Automatic Solar Panel Production Line

production line

500mw layout

1.Fully Automatic Stringer                                                               11.Double-Glass Laminator                                                        21.Junction Box Glue  Installation Machine

2.Robot Layup Machine                                                                  12.EL Testing Machine                                                                      22.Junction Box Welding Machine

3.Robot Glass Placement Machine                                                13.Horizontal Rotation Machine                                                23.Automatic Junction Box Potting Machine

4.EVA Cutting and Laying Machine                                                14.Mixture Feeder                                                                              24.Curing Loading/Unloading Machine

5.90° Turning Transfer Machine                                                     15.Lamination Machine                                                                      25.Curing Chain Plate Machine

6.Buffer Machine                                                                            16.Layup Machine                                                                               26.180° Flip Machine

7.Transfer Machine                                                                         17.Post-Lamination Transverse Folding Transfer Machine                27.Alignment Machine

8.Automatic Template Placement Machine                                    18.Automatic Edge Trimming Machine                                               28.Insulation IV Tester

9.Busbar Soldering                                                                        19.Flip Testing Table                                                                            29.Automatic Labeling Machine

10.Secondary EVA/TPT Cutting and Laying Machine                    20.Gluing and Framing Integrated Machine                                        30.Robot Sorting and Packing Machine

production process

 

Scribing cutting mahcine          Scribing cutting machine inside details          Scribing cutting machine front details

High-speed Silicon Wafer Laser Nondestructive Scribing Machine CT-WS-7200

Non-destructive scribing, strong load-bearing capacity, effectively improving the yield of new processes for solar module assembly with small gaps, negative spacing, large dimensions, and thin-film module encapsulation.

 

Stringer machine          striger machine details           striger machine inside details

AM050E Multi-busbar photovoltaic stringer

High automation operation efficiency, improved accuracy in module soldering, and reduced defect rate.

 

Layout robot          Lay out machien details           Lay out machien inside details

Fully Automatic Robot arm layup machine

Automated operation saves time, labor, and safeguards solar panels from damage, thereby enhancing module encapsulation yield.

Auto bussing machine right photo         Auto bussing machine left details photo           Auto bussing machine internal details photo

Auto Bussing welding machine

Compatible with various module layouts for busbar soldering, significantly enhancing production efficiency.

 

EL tester machine          EL tester machine details           EL tester machine front details

EL tester machine(2 Models+Customization)

Multi-camera direct imaging enables effective detection of micro-cracks, fragments, low-efficiency cells, sintered grid lines, screen printing blockages, material defects, welding flaws, process contamination, and more in the modules.

Laminature machine(5 Models+Customization)            Laminature details           Laminature front details

Laminature machine(5 Models+Customization)

Through processes such as heating and vacuum suction, the laminated components are fused together as a single unit.

 

Trimming machine          Trimming machine details            Trimming machine inside details

Trimming machine

Dealing with the burrs produced by EVA film and glue during the lamination process

 

Framing machine           Framing machine details             Framing machine inside details

Framing machine

Integrated operation of gluing and framing enhances production efficiency.

 

IV tester machine front photo          IV tester machine details photo             Solar Simulator Top Light CT-1000

IV tester machine(4 Models+Costomization)

A+A+A+ performance; full spectrum testing with a spectral range of 300-1200nm, achieving comprehensive spectral testing for high-efficiency crystalline silicon solar cells and significantly improving testing accuracy.

 

Line capacity:

 

Tabber stringer:

210mm 6600pcs/h *3 sets* 24h*300 days* 4.5W=640MW/ Year
182mm 6600pcs/h *3 sets* 24h*300 days* 3.5W=499MW/ Year
166mm 6600pcs/h *3 sets* 24h*300 days* 3W=427MW/ Year

Laminator:

635 MW/Year (196 pcs panels /h x 450watt x 24h x 300 days = 635MW ; 2108*1048mm /144PCS 166X83)
665 MW/Year (168 pcs panels /h x 550watt x 24h x 300 days =665MW ; 2279*1134mm /144PCS 182X91)
604MW/Year (140 pcs panels /h x 600watt x 24h x 300 days = 604MW ; 2172*1303mm /120PCS 210X105)

The line can produce MBB/PERC/Full &half cell

Max solar panel size: 2500*1400mm
Min solar panel size: 1630*900mm

 

The production line factory conditions:

Area of building 5000-6000㎡
Higher of building :3.2m-5.4m
Power consume The acerage maximum ≥ 1035KW
Water box
Air supply  11216L/min
Air condition 25℃ expect laminating
worker people more than 38persons
8H/16H/24H per day
Package:Wood box.