1-50MW Solar Panel Production Line

10-50MW production line layout

1.Fiber Laser Scribing Machine                                                                      10.Solar car components flow

2.Cell Tester and Sorter                                                                                   11.Mirror observation platform

3.Repair welding Desk(Include Iron)                                                         12.EVA/TPT Cutting Workstation

4.Cells laying workstations(Include Iron)                                                  13.Ribbon Cutting Machine

5.AUTO Solar Panel Laminator                                                                      14.Trimming Table with Vacuum Cup

6.Auto Tabber Stringer                                                                                    15.Junction Box Desk

7.Solar Simulator                                                                                             16.J-box Gluing Machine

8.luminescence Imaging System                                                                     17.Pneumatic gun

9.Frame Combining Machine

 

Fiber Laser Scribing Machine

Laser scribing machine

Laser Power: 30W
Laser Wavelength: 1064nm
Scribing Speed Maximum: 500mm/s
Scribing Line : Width ≤40μm
Scribing Accuracy : ±0.1mm
Positioning Method: Mechanical Positioning
Scribing Capacity: 1500 full cells/hour
Breakage Rate: ≤0.1%
Laser wavelength: 1064 µm
Scriber precision: ≤±10 µm
Max scriber thickness:1.2 mm
Scriber line width:≤50µm
Laser repetition frequency:200Hz-50kHz
Max scriber speed:230mm/s
Laser max power:≥20W
Work platform size: 350*350 mm
Power supply: 380V(220V)/50Hz/2kVA
Cooling ways: Outside suspension type constant temperature circulation Air cooling
Work platform: The adsorption of double gas warehouse vacuum, the T model platform is double position works in turn
Solar Cell Specifications: 156×156~210x210mm(width*length)
Dimension: 1600x900x1500mm
Net Weight: 0.8 ton

Cell Tester and Sorter

Cell Tester and Sorter

Full area intensity:100 mW/cm²
Illumination Uniformity: + 3%
Life time of a lamp: 100,000 flash times.
Effective testing area: 210 mm x210 mm
Working period: 24 hours continuously.
Accuracy:< 3 second for each module (not including loading and unloading period)
I-V curve,Voc,Isc,Pm,Vm,Im,FF,Tm
Sorting rank: max to 50 ranks, by one of chosen performance from P-max, Ipm, Vpm, and etc
Measures the following parameters: I-V curve, Open circuit voltage (Voc) Short-circuit current (Isc) Peak power (Pm)
Laser wavelength 1.064µm
Scriber precision ≤±10µm
Max scriber thickness 1.2 mm
Scriber line width ≤50µm
Laser repetition frequency 200Hz-50kHz
Max scriber speed 230mm/s
Laser max power ≥20W
Work platform size 350*350 mm
Power supply 380V(220V)/50Hz/2kVA

Dimension: 670x630x1675mm
Net Weight: 150kg
Cooling ways Outside suspension type constant temperature circulation Air cooling
Work platform
The adsorption of double gas warehouse vacuum, the T model platform is double
position works in turn

Repair welding Desk(Include Iron)

HJT Repair welding Desk

Welding high efficiency silicon
Low silicon welding defects
PV modules high consistency
156*156 or 210*210 series welding templates 1set, a single template welding 2set(According to the size of the welded battery matching welding requirements, the table is equipped with compatible 220 size)
Power:AC220V/50HZ 1.5KW
Welding silicon iron Quik203H:3 Set(Need buy)

Dimension: 2400x1200x1800mm
Net Weight: 90KG

Cells laying workstations(Include Iron)

Cells laying workstationsHJT

Tablets can accurately determine thelocation of the cells,
The relative position with other battery
Qualitative examination of the open circuit voltage and short circuit current series batteries
With Vacuum Pick Up Tools
Power:AC220V/50HZ 4.5KW

Dimension: 1800*1400*900mm
Net Weight: 50kg

AUTO Solar Panel Laminator   (2236/2761 for diffrent capacity)

AUTO Solar Panel Laminator

Structure forms: oil heating systems, vacuum systems, mainframe integration design, import vacuum
Supply voltage: 380V/3 phase/4 Line, the largest power equipment 56 KW, the normal work of 18 KW
Heating rate: 135 ℃ at room temperature to 40 to 60 minutes
Vacuum rate: 200 L / S, the limit vacuum 50 ~ 70 Pa, vacuum Time: 90 seconds
The scope of application: Effective pyramid of 2400 mm * 3800mm, conventional 250 W battery
components at the same time Four Lamination
Production apacity: 350WP(166Cells)*3pieces/time*4time/h*8hours*300days*3shift=30MWP/year
Rubber sheet size: 3 ~ 4 mm * 2400mm * 3800mm, the replacement time: 10 to 20 minutes
Medium heat: SD320 high-temperature heat-conducting oil, capacity: 120 L, flow pressure:<0.3 MPa
Open cover: Back from the Air hydraulic, the biggest opening height: 400 mm
Equipment weight: 12.5 T
Dimensions: 12000 mm * 3000mm * 1400mm(Diffrent capacity diffrent size)

Auto Tabber Stringer

Auto Tabber Stringer

CT-CH-2000E
CHARACTERISTICS
1.Soldering capacity Max 1500pcs/hour for 5BB/20BB
Full cells
2.Cell Size Width :39~166mm
Length: 156~210mm
3.Cell busbar 5busbar/20busbar
4.Cell thickness: 160~300 micron
5.Ribbon sizes Width: Width: 0.5~1.8mm,
thickness: 0.12~0.23mm
(Ribbon size should be informed
before order)
7.Breakage Rate: ≤0.3%( On the basis of Grade A cells with
good cutting, no cracks and damage)
8.Cell spacing :1~10mm
9.Cell basket capacity: 4~8 x 100 PCS (4~8 Cell baskets to load up to 100pcs each, manual switch)
10.Soldering technology: Normal ~600° (adjustable)
11.Life of soldering iron: ≥2000 Hours
12.Soldering temperature: Normal ~600° (adjustable)
13.Input power: 3 phase/50~60Hz/380V/10A (Power cable > 4mm2)
14.Peak power: 15KW
15.Average power: 10KW
16.Compressed air : ≥0.5MPa Clean & dry air
17 Compressed air consumption:Approx 300L/min
18.Max. cell string length:<2100mm
19.Operation Control: PLC touch screen
20.Operator interface: Chinese or English
21.Dimension:5890mmx1590mmx1850mm
22. Weight: 1600 kg
23.Warranty: 12 months

Solar Simulator

Solar Simulator 

1.I-V curve,Voc,Isc,Pm,Vm,Im,FF,Tm
2.Light Source: Long-arc pulsed xenon lamp, filtered to AM1.5 Global spectrum (IEC 60904-9)),
3.Life time of a lamp: 100,000 flash times.
4.Full area intensity:1000W/㎡
5.Correction: Automatically correct against to temperature and power drift to standard condition.
6.Measures the following parameters: I-V curve, Open circuit voltage (Voc),
Short-circuit current (Isc), Peak power (Pm), Current and voltage at peak power (Im and Vm), Fill factor (F.F.), Module efficiency (Eff.), Module temperature (Temp),
6.Repeatability: ±1.0 %
7.lumination Uniformity: ±2%
8.Tests either crystalllne or thin film modules and cells
9.Label printer with software
10.Barcode reader for module serial number
Measurement range and resolution of voltage: 0.1-100V
Measurement range and resolution of current: 0.1-25A
Measurement Range:40W to 330W

11.Dimension:Box size 2800*1800*880mm    Capacitance cabinet size 750*850*1290mm
12. Weight: Box 450kg  Capacitance cabinet  200kg

luminescence Imaging System

luminescence Imaging System

1.Resolution:1600Million pixels(4928×3264)
2.Clear imaging time:5-30s
3.Test cycle: 20~30s
4.Detector manufacturers:Japan OEM, Nikon D7000
5.Detector Type : Cooled type,(-10 ) ℃
6.Image surface noise : No
7.Management software : Independently developed recognition and management software in Chinese and English, the image can be automatically saved,statistics, query and print
8.Detection of defect types: Process contamination, material defects, hiding cracked, debris,broken gate, low efficiency
9.Automation degree : Manual handling modules, manual up/down power, manual scan bar codes. Cylinder up/down switch cover
10.Module type detect : Solar cell module / cell strings (single crystal and polycrystalline)
11.Module size detection : Standard size: 2000mmx1000mm (Can be customized according to customer special requirements)
12.Cabinet dimensions : 2200mm(Long)x1800mm(Wide)x1000mm(High)
13.Test Platform Height : 1000mm
14.Test voltage : 0~100V
15.Equipment working environment : 15℃~40℃(Temperature);20~60﹪ (Humidity)
16.Equipment placement environment :5℃~40 ( ℃ Temperature);5~85﹪(Humidity)

Frame Combining Machine

Frame Combining Machine

1.Solar Panel Minimum size 300X300mm;
2.Solar Panel maximum size 1500X2400mm
3.Power: 0.4 KW, AC220V/50Hz
4.Dimension:3500*1800*950mm
5.Weight :500KG
6.Application of aluminum frame 35mm * 50mm
7.Strong point , the width dimension are poleless adjustable
8.Distinctive allocation is locked up
9.The multiple spot assists pressure the head
10.Handle simple , nimble , convenient

Solar car components flow

Solar car components flow

ZZC-01; ZZC-02; ZZC-03; ZZC-04
Performance characteristics :
1. Pressure from car components to be working jointly assembled steel welding and pouches.
2. 10 sets thawed the question can be placed pressure on disposable components.
3. Plastic trays were placed components and steel components will be separated in order to avoid a collision
damaged components such as scratches and unforeseen circumstances.
4. Armed with the universal roller rotational flexibility to ensure the smooth flow of vehicles arrived at the designated location.

Dimension:ZZC-01  1100*600*1000mm  ZZC-02 2450*1000*1400mm  ZZC-03 2100*1300*1450mm

Weight:ZZC-01  60kg  ZZC-02   80kg  ZZC-03  90kg.

Mirror observation platform

Mirror observation platform

The laying of the end of silicon welding string, before the
laminated glass surface to observe the rules of the extent
Aluminum alloy frame
Outside dimension : 1200mm×1000mm×1400mm
Weight: about 35kg
Power:AC220V/0.1KW

EVA/TPT Cutting Workstation

EVA/TPT Cutting Workstation

EVA/TPT Cutting Workstation
EVA / TPT Manual Cutting For in accordance the provisions
cut-size, Aluminum alloy frame ,with Auto Cutting Knife
Outside dimension : 2900mm×1250mm×1600mm
Weight: about 180kg
Power:AC220V/0.5KW

Ribbon Cutting Machine

Ribbon Cutting Machine

Can be carried out concurrently processing 1-5
Cutting accuracy: L * 0.002
Cutting length: 0.1-999.9mm
Power :AC220V180W
When L = 100MM, the maximum efficiency of 500 / per minute
Free to adjust the width of the track
Processing Material: tinned copper strip or other strip material
Specifications: thick (0.10-0.40mm), width (0.5-10.0mm)

Dimension:350*250*320mm
Weight: 30 kg

Trimming Table with Vacuum Cup

Trimming Table with Vacuum Cup

Dimension:2200*1200*950mm
Weight: 60 kg

Junction Box Desk

Junction Box Desk

Dimension:2200*1200*950mm
Weight: 85kg

The production line factory conditions:

Area of building 1500-2000㎡
Higher of building ≥3.2m
Power consume The acerage maximum ≤ 99KW
Water NA
Air supply 3000L/min
Air condition 25℃ expect laminating
worker people more than 20 persons
8H/16H/24H per day
Package:Wood box. 3 set 40HQ cabinet.